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云南认可Grosse外国专家
德国IPM国际项目管理公司的高级执行长官 Werner Grosse 荣获了中国云南省政府颁发的彩云外国专家奖。
 
此项奖励是为Grosse在中国进行的工程设计和技术转让项目而颁发的。这些技术项目包括静电及激光穿孔技术,以及用于水松纸的光学在线透气控制系统。
 
IPM 国际项目管理公司已经与红塔集团等知名的中国烟草公司进行了合作。
 
IPM 国际项目管理公司- 成立于2002年年初, 致力于打孔新工艺,尤其是 MEGA POWER ELECTROSTATIC LASER MICRO  CLUSTER PERFORATION 打孔机,在世界香烟生产、供应和精制纸工业市场的推广。

IPM
是一个工程公司,该公司以其专业技术人员和工程师队伍开发新型打孔机和光学孔隙率测量技术,与其它公司合作,在全世界范围内进行设备的生产、销售和安装,向客户提供交钥匙工程。该公司的服务范围还包括对技术人员和生产操作人员的技术培训。

Werner Grosse
先生是IPM公司的创始人。自1979年起,作为开发和实施工程师以及项目负责人, 他在静电打孔和光学在线孔隙率测量技术的国际开发领域里,通过合作研究,为带状物品在精制纸的调制改进和卷烟业完成了44项发明,其中许多已成为国内和国外的专利。由此,开发出了新的精制方法、打孔工艺、光学在线测量系统和生产设备,并且在全世界销售。这些设备也适合于微观打孔物品所具有的特殊产品性能。

他于1991 年开始创业,并于1993 年创立了微观打孔工程股份有限公司。以此,将 ESP 打孔技术的应用范围扩展到滤纸、包装纸、包装袋纸、韧性纸、无纺布和纸的调制改进等其它领域,尤其是还扩展到了国际市场的包装业。自1994年起,微观打孔工程股份有限公司归属于集团。 在经营多年之后,Grosse 先生于 2001 底离开了这家企业,开始以他的新公司 IPM
进行新的创业,并且将公司的生产技术推向世界。

除此之外,Grosse先生还是一些国内和国际机构的成员,这些机构密切注视革新的目标、有创造性的目标、专利权销售以及联邦确定的目标,并且,进行国际水平的技术经济信息交流。
 
Yunnan China Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
Tobacco China http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
 
作为这些机构的成员,他在静电微观/宏观打孔领域和光学在线过程测量技术领域,用德文、英文、西班牙文、法文和意大利文发表了大量的专业文献报告,这些专业文献和报告列入了
云南认可 Grosse 外国专家
 
德国 IPM 国际项目管理公司的高级执行长官 Werner Grosse 荣获了中国云南省政府颁发的彩云外国专家奖。
 
此项奖励是为Grosse在中国进行的工程设计和技术转让项目而颁发的。这些技术项目包括静电及激光穿孔技术,以及用于水松纸的光学在线透气控制系统。

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TOBACCO REPORTER MAGAZINE December 2004

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与中国新技术的合作

主题:玉溪红塔印刷有限公司和IPM国际工程管理公司宣布将在水松纸、滤嘴棒纸和卷烟纸上的打孔技术和光学透气度控制上有更多高技术合作。

    玉溪红塔印刷有限公司是著名的红塔集团中的一员,是亚洲最大的水松纸供应商,非打孔及打孔水松纸的年产量超过10000吨。他们高质量水平的静电和激光打孔水松纸供应给玉溪卷烟厂、中国其它知名的卷烟厂以及国际市场。公司于2000年2月通过了ISO9002质量体系认证,与红塔集团一样,成为了能在全世界销售产品的公司。

    IPM国际工程管理公司是专业从事打孔工艺技术工程以及光学透气度控制系统的公司。公司位于德国瑞克林豪森市。IPM的主管也是业主 Werner Grosse 先生,作为技术首脑在这一应用领域已有二十多年的工作经验,在众多世界上的卷烟辅料供应商中持股份以及参与管理。在此期间,他申请了已转化到产品过程、工艺及设备中的20多项德国和国际专利。

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SINO WORLD magazine 02-2004

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    在水松纸、打孔滤嘴棒纸和卷烟纸不断增长的打孔质量及数量的需求背景下,玉溪红塔印刷有限公司和IPM已紧密合作了两年多,成功改进了静电打孔和激光打孔设备,并提出了新的产品加工工艺,提高了工艺质量控制水平,向更大产量,更高效率,更低生产成本的目标迈进。

    其中的一项合作开发成果:世界上最大功率的静电打孔机PSXXXX,纸幅幅宽可至1500毫米,而走纸速度最高能达到450米/分。这一新技术水平的生产设备能生产100至3000CU透气度范围且性能稳定的产品;在2.0至6.0毫米打孔宽度中,孔密度达250个孔/平方厘米;而在更宽打孔范围时,孔密度可至600个孔/平方厘米,每秒钟能打出8百万个孔;若以220CU透气度计算的话,可年产4000吨打孔纸;若以500CU透气度计算的话,可年产1800吨打孔纸,它确实是一个强大的打孔设备。

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Tobacco Asia magazine 03-2003

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这种打孔设备也能用于生产新的产品——高透气度打孔滤嘴棒纸,或是市场上其它一些不能达到这一性能的纸包装产品。

    所有的打孔设备都能使用新开发的在线透气度检测系统OPSS-1(专利号DE10251610, 在中国也申请了专利),它能在走纸速度达600米/分时保证透气度控制在标准允差要求范围内,以及提供25000米不间断运行纸卷的打孔透气度检测报告。

    此外,应用于激光打孔水松纸或其它纸张,车速可达600米/分,5000CU透气度范围内,新的OPSL-1和OPRL-1在线透气度控制和处理单元也能较好地控制透气度、孔线质量以及打孔位置。

    对高功率、快速转换回路(专利号DE10328937)、宽幅水松纸激光打孔(专利号DE102004001327,同样也在中国申请专利)、正在投入实施的特殊的微激光波浪状打孔新产品的设计和发明(正在德国和中国申请的专利)以及在合作新的开发和工程中正在转换至新的产品工艺和技术中。

    成立的中外合资公司进一步加强了高技术转换至中国及国际集团公司的速度。

    所有成就源于保持玉溪红塔印刷有限公司处于中国水松纸市场的领先位置,以及将来对国际卷烟市场更多的销售支持和服务。

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2005年年底,在静电/激光打孔技术和透气度控制领域的专业化公司,德国国际项目管理公司宣布关闭。前公司经理威尔纳·克罗瑟先生,将接受新的职责,作为顾问,在中国和东南亚地区,为烟草供应商和制造商提供印刷和打孔水松纸方面的服务。

除此之外,Grosse先生还是一些国内和国际机构的成员,这些机构密切注视革新的目标、有创造性的目标、专利权销售以及联邦确定的目标,并且,进行国际水平的技术经济信息交流。

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Yunnan Government: http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968

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micro perforation of running webs - Flexo Gravure Asia http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf

这些机构中包括.: DABEI - 德国教育、发明和革新同盟  - 德-中经济联合会- IHK Köln

作为这些机构的成员,他在静电微观/宏观打孔领域和光学在线过程测量技术领域,用德文、英文、西班牙文、法文和意大利文发表了大量的专业文献报告,这些专业文献和报告列入了


 
PORTFOLIO - IPM International Perforation Management
 
IPM is a small hi-tech engineering company, based in Recklinghausen in Germany and Asia. With international specialized engineers and competent partners in Germany and China we are develop, design, manufacture, tailor-made, install, commission electrostatic micro cluster or laser perforation systems and machines for fast moving paper webs or other material treatment for mass products.
 
As well with sophisticated, intelligent sensor scanner porosity controls technology for global sales and potential customers as ready-to-use projects.
 
Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance, operation personnel in quality as well quantity control are essential parts of our services for prosperous long-term cooperation with global clients.
 
The founder of IPM Mr. Werner Grosse, working since 1979 as application engineer, project, operation manager, technical director, technology expert and entrepreneur in international field of applied electrostatic and laser processes as well in optical in-line porosity control for tobacco, paper, refinement, packaging, printing, tobacco and other industries. During his professional career, collaboration in research assignments he initiated 46 inventions and 34 patents, outside of EEC and in China as well.
 
Thanks patented technologies and production processes new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical in-line control systems has been developed. It’s includes world-wide new in-suit dyne control process at fast moving plastic films and foils.
 
After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group.
 
After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH at the end of 2001 in order to enhance innovations with his own engineering company, IPM International Perforation Management, in January 2002 to design tailor-made production machines for mass products which among other high demands in quality have specific outstanding product characteristics in cooperation with relatively large clients, especially in Asia, USA and South America.
 
Apart from this business he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming, educational targets and which exchanging of technical, economical knowledge. As a result of his membership in several organizations and due to his work in the field of micro perforation, material treatment and porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures, published a great number of technical papers and engineering reports which are available in German, English, Spanish, Mandarin, French and Italian.
 
Mr. Werner Grosse received government honors from China in 2004 and from other countries later on for his expertise as foreign entrepreneur for added values of innovative hi-tech production technology achieved by transfer of knowledge and successful cooperation with large industry Groups in China and others to build new machines to improve significant production processes.
 
Honor China Yunnan Province Government
http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
 
IPM International Perforation Management and his engineer team operates as technology experts with project managements in the tobacco, cigarette making, supplier, paper, packaging, printing, material treatment, automotive, robotic handling and other hi-tech industries.
 
In mechanical and electrical engineering, manufacturing, delivery of entire perforation electronics and long term spare part guarantees IPM cooperating since many years with two German contract suppliers which manage all commercial details and goods deliveries independently to global clients.
 
For twin bobbin or wide web laser perforation machines we are in tied cooperation with competent hi-tech industry partners and cigarette machine manufactures in China.

micro perforation of running webs Flexo Gravure Asia 1-2008 - 技术down load


IPM International Perforation Management - hi-tech Engineering

IPM se fundó a principios del año 2002 para ser una industria proveedora, de acondicionamiento y de papel fino con innovaciones, en especial con máquinas de nano- y micro- perforación electroestática ESP, láser y sistemas de control óptico online punteros en los sectores del mercado mundial del tabaco. IPM es una empresa de ingeniería de alta tecnología que, con un equipo de técnicos e ingenieros especializados, desarrolla máquinas de perforación y técnicas porosimétricas ópticas online para hojas continuas en Alemania, China y Tailandia, donde las fabrica con socios autorizados que aportan soluciones, las vende a escala mundial y las transfiere a los clientes potenciales como proyectos llave en mano. La formación, instrucción y la transferencia de tecnología necesaria para el personal técnico y de producción son un elemento esencial del volumen de suministro y de la cooperación.

Werner Grosse, fundador de IPM es, desde 1979, ingeniero de aplicación y desarrollo y director del departamento de aplicación internacional de técnica porosimétrica óptica y perforación electroestática en la industria de acabado del papel y de tabaco.  En el marco de esta actividad y gracias a numerosos contratos de estudio, creó más de 46 ingenios y patentes, muchos de ellos reconocidos y registrados con patente nacional e internacional. Gracias a ello, y unido a las características especiales del producto para hojas continuas con perforación de alta precisión, se desarrollan y comercializan a escala mundial nuevos procedimientos de acabado, tecnologías de perforación, sistemas métricos ópticos online y máquinas de producción.

En 1991 comenzó a trabajar por cuenta propia, lo que dio lugar a la creación de GmbH en el año 1993. Con ello se relaciona la expansión en el mercado internacional de la técnica de perforación electroestática ESP hacia otros campos de aplicación - papeles filtrantes, de saco, de bolsa, non-woven, tela no tejida spunbonded, telas, papeles revestidos y papeles Kraft - para la industria de acabado del papel, de elaboración y especialmente de embalaje. GmbH pertenece desde 1994 a grupos de proveedores internacionales de la industria del tabaco.  Tras muchos años como socio y gerente, Grosse abandonó la empresa a finales de 2001 para desarrollar nuevas líneas de innovación con IPM Internacional Perforation Management y, en estrecha colaboración con nuevos clientes relativamente importantes, implantar en todo el mundo las técnicas de producción.

Además de su actividad y compromiso como innovador, ingeniero y empresario, es miembro de instituciones nacionales e internacionales que persiguen objetivos de innovación, de ingenio, de derecho de propiedad internacional y federal y que practican un intercambio de información técnica y económica a escala internacional. 

A éstas pertenecen entre otras DABEI S.A. (Deutsche Aktionsgemeinschaft Bildung, Erfindung und Innovation) y Deutsch-Chinesische Wirtschaftsvereinigung DCW (Agrupación comercial germano-china).

En el sector de la técnica de la micro- macro perforación, de la técnica porosimétrica óptica online y como miembro de diferentes instituciones ha publicado un sin número de artículos especializados y conferencias en alemán, inglés, español, francés, italiano y chino. 

En las webs http://www.microperforation.com/engpublication.htm y http://www.microperforation.com/germanpublication.htm existe una relación de sus publicaciones, invenciones y patentes con títulos y fuentes. Desde 01-2002, las publicaciones y patentes aparecen publicadas en http://www.microperforation.com/germannews.html.

micro perforation of running webs Flexo Gravure Asia 1-2008 - 技术down load

Grosse recibió del Gobierno de Yunnan el 19-10-2004 la distinción Caiyun para galardonarle con el título de “Experto extranjero en tecnología” por las tecnologías de innovación, transferencia de know-how, técnicas de producción y exitosa colaboración en el sector de la perforación láser electroestática y sistemas de proceso de porosidad ópticos online en colaboración con el grupo del cigarette de China http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968.

技术PORTFOLIO spanish down load
 
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Production Technologies

Perforation
Web material as regenerated cellulose films, filter, cigarette, tipping, roll-your-own RYO make-your-own MYO, wall, decoration, transparent, coated, laminate, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights from 20-180g/m2, thicknesses from 10-80 microns, up to 20 g/m2 LPDE coating are perforate electro statically micro, or by laser with micro holes for wide range of application purposes.

Technology
Electrostatic micro cluster perforation or material treatment, based at micro discharging and sparking, by Bluemlein and Plasma Tunnel effects with gas atomic ionization in Nanosecond time windows. The pores are normally statistical irregularly distributed up to 80 microns and analogically, under laser micro perforation, arranged in sizes from 60-200 microns, at best non-inclined holes und hole rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic micro perforations may be arranged in areas or zone bands with specific distances within its web.
Controlled pores from 0.050-80 micron diameters by sequences up to 16 million pores per second, 0.1-4.0 mill Joule discharge energy for each pore. Process and power electronics patent granted with DE10328937.
 
Performance
Arrangements of zones are usually carried out in width from 2-6 mm and pores density of 15-250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electrostatic perforations allow porosity levels from 80-2,500 Coresta Units (ml/min/2cm2, 1,000 Pa), equality down to 3 Gurley material web widths from 100-2,000mm at web speeds up to 600m/min, depending on porosity and material consistency in relation to its ability to perforate.
 
Physical properties
One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven and others with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation.
Which means pore size 0.050-80 microns by up to 5 million per square meter.
This is due to the water’s greater surface tension as hydrophobic property which hampers the permeation through the relatively small micro pores, instead hydrophilic impacts. These and other physical advantages of relatively small pores but high-density range necessarily demand the application of micro cluster perforation method because alternative perforation, web treatment processes as plasma-jet, corona, flam, micro needle or laser perforation are NOT feasible, large pore sizes, low pore density, very expensive or simply uneconomical would not allows successful product application.

Products, applications, advantages with electrostatic micro cluster perforation

breathable, ventilated mass products, cigarette, tipping, filter, packaging, plug-wrap, refinish, fine paper
booklet, bible, printing, magazine, promotion, flyers or newspaper with improved surface property
decoration or gift paper with thin coating films
PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects
enable control gas exchanges, avoid rises of mildew or rottenness
joints, corner, taps, Kraft paper strips to avoid glue bubbles with enable material diffusion
fleece bonding material with thin plastic film layers for outdoor, under roof protection, covering, wooden houses which enables gas exchanges
technical textiles for gas exchanges to avoid condensation processes
sophisticated hydrophilic but hydrophobic product properties by certain purpose condition
breathable overalls, heavy duty or disposable work dresses, trousers, aprons, thin PE fleece material
thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency
keep packed products in the same barrier condition as without micro perforation
extending storage, live time or durability of certain goods and products
biotopes and prevention of water pollution
real or imitate leather, cloth inlets for comfortable non sweat wearing, high humidity, tropical condition
soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages
vegetable, flowers or food with paper packaging replacements for gas exchanges
bread, rolls, fruits or food to improve the freshness and aroma
high breathable biodegradable packaging material, environment friendly,
high-density small-pore-size multilayer foils for industry, medical, bioengineering, filtration purposes
surface modification or improve roughness
micro filter, membranes, battery separation layers, bio or lab analytic, alcohol, liquid or blood filtration
clean room, agriculture plant applications to reduce or gain growth rates of bio processes

Process integration
It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies.
Moving material web base weights from 20-180 grams per square meters by thicknesses 10-80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics.
IPM state-of-the-art industrially approved, sophisticated, compact, multi functional, in-line sensor scanner systems together with electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production manufacturing lines or other machines and production processes.
Also, they can be used as completely independent micro surface-all-over or zone perforation units.
Full new ranges of applications will be made available total new products with special features and properties.

Laser micro perforation
Laser perforation in general, possible to perforate by pulse or enlarge, focus laser beams are holes sizes 60-200 micron at density of holes of typical 10-30 holes per cm, sequences by 100,000-400,000 holes per second at a maximal of 16 punctured laser rows cross web with traditional systems or machines.
Means for cigarette, tipping, plug wrap, filter, flexible packaging, tear tape, plastic and other material webs. By porosity levels of 100-3,000 C.U. normally in web widths 100-1,000mm, by web speeds up to 600m/min, depending on porosity and material consistency in relation to its ability to perforate.

IPM micro laser perforation
IPM laser cluster material treatment perforation technology LPM-1, patent granted DE102004001327, operates with two Co2 laser beam inputs, up to 4 Kilowatt to a twin level vacuum beam multiplexer to generate up to 200 individual laser beam output channels, perforation rows cross web. Combines automatic positioning of laser perforation heads, auto-focus setting, up to 400m/min, flexible web widths up to 2,000mm, up to 2,500,000 holes per second. Jumbo roll-by-roll production, one in-line sensor scanner permeability, perforation line position quality control unit, porosity trend feedback, hi-tech automation, plc and other features. Each laser micro perforation lines can achieves 100-1,000 C.U.

Other industry fields
The conception of high power, twin level, vacuum, high spin laser beam splitter, multiplexer enables other options of industry application fields as cutting, cut-off, welding, surface finishing, drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement.
Each of 200 single laser outputs are coupled to hollow waveguide fibers HWG HCW for flexible laser beam leading to all material treatment or micro perforation heads. To position them easily and fast in X cross and Y down moving web direction or the exact location of static placed sheet material. 
That full and flexible automatic processes with new optical devices opening now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, surface-all-over, line, zone or entire material treatment.

Anti piracy, counterfeiting laser design
As known off-line laser perforation machines and processes are generating strait hole lines in web direction at running tipping paper or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation.
The patent pending DE102004012081 Micro Laser Line technology is generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, perforation scripts, holograms, brand names or other kind of micro perforation designs in web direction which can look likes a group of micro laser lines.
Concerned tipping paper means non coaxial circumference at the cigarette filter. High-speed spin laser beam divert, mirror scanning, flipping element controls each single laser beam and perforation line cross material which are precise focus for micro holes in ranges from 50-120 micron. Co2 or other laser sources are to use.

Ultra high-speed laser beam divert
Technologically performed as ultra fast scanner device up to 4,000 Hz or 240,000 rpm as real galvanometer alternative, precise laser beam deflection up to 4 Kilowatt optical power by 8-14mm diameter, actuator with metal optics or asymmetrically, rotary reflection cones which movement sequences are precise synchronize able with material speed. Envelope curves of selected perforation pattern are storage and calculate able by PLC control before single hole and hole groups supervised during production processes.
Product process advantages enable total different product indicators and milestones against other laser perforation or treatment processes which allows significant product property, trademark indications, IP claims, unique company features as micro perforation of tipping, cigarette packaging, other paper or material. E.g. wide laser perforation group as common active ventilation zone to obtain smoking advances with better air stream distribution into the cigarette filter.
Perforation line guiding around the cigarette filter rod, tipping paper strip by freedom of lips area, other food, domestic or industry products assure constant porosity results.
Several pattern or wave line design for different brands, number of holes or pattern per cm length are constant e.g. 10-20, total porosity 100-1,000 C.U., hole sizes by 50-120 microns, densities 100,000-500,000 holes per second in total, 1-6 perforation pattern, lines, marks or scripts can combines in one group, micro perforation holes, pattern quality or porosity remains in standard levels.
Other flexible web material, substrate, products are treatable in similar processes, at existent laser perforation machines are able to modify with new optical, sophisticate mechanical, control elements.
Modification with low investment, finance budget because exchanging of certain elements, complete devices are adaptable at existent off-line laser perforation machines or other systems. Capability to adapt high-speed beam divert devices or units at in-line perforation units at cigarette making machines up 12,000 cpm.

Power switching converters

IPM developed a dual high power, high voltage, medium frequency switching converter which works with hybrid drives, full in order of EMI, EMV, NEC, CE restrictions, compact semiconductor power electronic stages, supporting capacitors and ferrite transformers generating ultra short high voltage pulses and sparking bursts. Advantages are based on uses of standard circuits with extended semiconductors for cluster, corona substrate treatment, ac/ac, ac/dc, converter, drives, frequency, upward, downward converter, power electronics supplies. Industry applications for electrostatic micro cluster perforation, converting, drives, others with IGBT, MOSFET, HVFET power stages. In high-power, high-current, high-voltage circuits to obtain micro perforation, surface treatment, modifications, corona treatment, drives or other switching applications by frequencies up to 250 KHz, Uce up to 1,400 Volt, power levels up to 50 Kilowatt.
Higher power efficiencies by low switching losses are further advantages. Precise pulse timing by certain time window with constant or variable frequencies generating high-voltage sparks and holes sequences into fast moving flexible materials. Repeat frequency of entire circuit can up to double switching frequency of each semiconductor. The patent is granted as DE10328937.

In-line porosity sensor control
Patent pending DE10251610, patent granted in China 200310104764 for stationary, sensor scanner controls at fast moving flexible webs or other material sheets to detect very precise, reproduce their specified product properties while production.
OPSS-1 OPRL-1 sensor control systems are equipped with multiple monolithic color sensors, precision line lasers, CCD image devices and internal ATMEL controller, firmware, high-speed data link, scanning speeds 20-500mm per second, flexible material web widths up to 5,000mm, measuring gaps 2.0-5.0mm, in-line detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities 80-5,000 C.U. respective from 50 down to 3 Gurley, position control of perforation lines with 0.1mm accuracy, 0.1 up to 200 microns pore diameter by up to 300 pores per cm2.
With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close-loops and feedback to power electronics of fabric treatment units. Micro perforation or other system makes it possible to compensate small changes in web treatment parameters and their partial locations. That each jumbo roll as well single, twin or quad bobbin sets can be quality controlled without intermediate stops in order of ISO 9001/9002 demands.

IPM - Products - Services

Jumbo-roll electrostatic micro cluster perforation machine PS-1000-2, PS-1200-3, PS-1600-2, PS-2000-1 for cigarette, tipping, filter, packaging, plug wrap, fine, Kraft, sack, bag other paper products with base weights from 30-160g/m2, web width 50-2,000mm, porosities from 80-2,500 C.U., hole sizes from 10-100 microns, hole densities from 120-260 holes per cm2, zone widths from 2.0-6.0mm, up to 16,000,000 holes per second by web speeds up to 500m/min. Up to 54 perforation channels or 27 bobbin sets, jumbo roll-by-roll production up 25,000 meters, PLC, high-tech automation, OPSS-1 porosity sensor scanner control, feedback system. Annual production output up to 4,000 tons of tipping paper by 220 C.U. with triple perforation heads. Patent granted DE10328937.

Twin bobbin tipping paper laser perforation machines L-400 in cooperation with laser system manufactures in China, porosities from 100-1,500 C.U., holes sizes 80-150 microns, densities 10-20 h/cm, up to 150,000 holes per second, annual production output up to 30,000 bobbins by 300 C.U.

Quad bobbin tipping paper electrostatic mirco perforation machines PS-250-4 up to 4,500 meters bobbin length, slim rolls up to 25,000 meters at unwind section, roll-by-roll production with 16/24 bobbins non stop, with/without integrated slitting, flying-splice unit for simultaneously, quad bobbin set production, OPSS-1 in-line porosity sensor scanner controls with close-loop, quality and quantity control of each perforation zone, porosity range 80-800 C.U., deviation CV <3 % by 260 C.U., tipping web width up to 300mm, speeds up to 600m/min, hole density 120-260 h/cm2, zone 2.0-6.0 mm width, holes 10-70 microns, up to 7,000,000 holes per second, annual output up to 120,000 bobbins by 300 C.U. High automation level, patent granted DE10328937.

Porosity sensor control OPSS-1-A/B, OPRL-1-A/B for electrostatic or laser perforation machines, porosity 80-5,000 C.U., feedback of each perforation zone, porosity with multi colour sensor, zone and line position control, accuracy of 0.1mm with precise laser line unit, sensor controller firmware, high-speed serial link up to 230,400 Bit/s, RS-232, RS-485, Ethernet, USB, industry PC, C++, process visualization for quantity, quality, statistics, link to PCC/QCC. Patent pending DE10251610, China patent granted 200310104764.

IPM service
Technology expertise, consulting, improvement, modification, overhauling, hi-tech engineering, manufacturing, sales, installation, commissioning, project management, service for tailor-made, turn-key electrostatic or laser micro perforation machines, in-line porosity sensor systems and production lines world-wide.
 
Several press releases and technical reports are published at our websites which shows strong competence and long lasting cooperation with cigarette making, supplier, refiners and packaging groups world-wide.

Cooperation with Chinese partners

MLL-1 laser line perforation anti piracy design in particular for tobacco products, enables advance smoking air streams into cigarette filters by further product advantages, holes sizes from 60-150 microns, densities 10-30 h/cm, porosities from 100-1500 C.U. by up to 300,000 holes per second.
The MLL-1 micro-laser-line perforation and material treatment enables large numbers of capabilities for hole positioning with different perforation pattern, design, wave, zigzag, cryptograms, scripts, and lines generating unique anti counterfeiting indication and others.
Special remark of MLL-1 creates fundamentally new product properties, e.g. final products for mouthpieces with tipping paper at cigarette filter or other tobacco, cigarette packs, packaging or security products.
Specific indication of brand names which are recognizable for everyone and product buyer, if the micro holes or pattern are to see with magnified glasses.
Or touch able as Braille scripts as micro cluster cryptograms. Patent pending DE102004012081.

LPM-1 wide web laser micro perforation, material treatment in particular for paper products as cigarette, tipping other mass material production up to 200 single laser perforation rows cross web, automatic laser perforation line position, focus setting, dual 4 Kilowatt Co2 or others laser beam inputs, web widths up to 1,200 mm, speeds up to 400 m/min, 25,000 metres jumbo roll-by-roll full automatic production.
Including OPSS-1 porosity sensor scanner control, perforation holes from 60-150 microns diameter, densities 10-30 h/cm, porosities from 100-1,000 C.U., up to 2,000,000 holes per second, annual production output up 1,600 tons by 400 C.U. Patent granted DE102004001327.

OESP-1, OLP-1 ventilation for mass products at cigarette makers or packers development with a Chinese firm consortium, uses of IPM laser multiplexer and hollow fibers up to 3,000 mm length, see above patent, designed for 4 or 8 laser perforation lines, sealed-off laser source 400 Watt, 48-64 mm bobbin width, precise perforation round or oval holes from 60-150 microns, porosities from 100 up to 900 C.U., cigarette ventilation levels from 10-80% by twin or quad lines at each bobbin strip side, up to 14,440 holes/s in total, up to 12,000 cpm or 150 m/min.

Press release example
Flexo & Gravure Asia 1-2008 http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf

On requests - more details about projects references in tobacco and packaging industry.


patent download http://www.microperforation.com/englishengineerreport.html

main link http://www.microperforation.com/ipm-technology.html

Patent references
http://www.wikipatents.com/gb/2149092.html
http://www.wikipatents.com/de/3332886.html
http://www.wikipatents.com/de/2918283.html
http://www.freepatentsonline.com/EP0460369.html
http://www.freepatentsonline.com/7224447.html
http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC=&FT=E
http://www.inpama.com/index.php?content=invention&id=18
http://www.inpama.com/index.php?content=invention&id=19
http://www.inpama.com/index.php?content=invention&id=20
http://www.inpama.com/index.php?content=invention&id=21
http://www.inpama.com/index.php?content=invention&id=22
http://www.inpama.com/index.php?content=invention&id=23
http://www.inpama.com/index.php?content=invention&id=24
https://www.patent-net.de/index.php?content=projekt&id=163
https://www.patent-net.de/index.php?content=projekt&id=213
https://www.patent-net.de/index.php?content=projekt&id=155
https://www.patent-net.de/index.php?content=projekt&id=156
https://www.patent-net.de/index.php?content=projekt&id=214
https://www.patent-net.de/index.php?content=projekt&id=157
https://www.patent-net.de/index.php?content=projekt&id=158
https://www.patent-net.de/index.php?content=projekt&id=287

 
更多信息请联系
IPM - International Perforation Management 国际工程管理公司
hi-tech engineering – China – Germany - Thailand
Mr. Werner Grosse 威尔那.克罗瑟先生
传真 phone/fax: 0049-3212-5097465
网址:http://www.microperforation.com
网站 : http://www.microperforation.com.cn
网站 : http://www.deguodaguan.com/ipm/
 

 
IPM 是一個小型的高科技工程公司總部設在德國,是一家專業的國際團隊具有高度熟練的工程師,與有關合作夥伴一起在德國和中國,開發,設計,量身定做,製造,安裝及佣金微型靜電集群,激光穿孔系統或機器高速移動網的紙或其他物質待遇。
 
以及先進的,智能傳感器掃描儀孔隙度的質量控制單元的全球銷售和潛在客戶的準備使用的項目。
 
強動手設計,要求在客戶端的時間資格培訓和技術轉讓進行維修或操作人員高層次的質量和數量的控制是必不可少的一部分我們服務的繁榮長期合作的全球客戶。
 
綜合治理管理國際穿孔格羅塞沃納先生為主任和他的團隊運作的工程師作為技術專家,項目管理的煙草,捲菸供應商,造紙,包裝,印刷,材料處理,汽車,機器人處理及其他高科技產業。
 
在機械,電氣工程,製造,交付整個穿孔電子產品和零部件的長期合作保證綜合治理多年以來與德國的合同供應商的管理所有商業細節和貨物運送到IPM獨立的全球客戶。

對雙或四線軸,靜電或萬維網激光微穿孔機,我們正與合作夥伴和主管的合同,在中國捲菸製造
 
IPM 是尋找商業夥伴關係,擴大微機械,材料加工,處理和生產技術,優秀的應用和獨特的產品特徵,在某些細分市場。

這可能基本上機製造為退,分切,印刷,力測量,電力電子,自動化程度高,機械,電氣工程,驅動器,開關單位,紡織,軟包裝或處理為主的公司。
 
除了在並列製造商合作中,我們可以提供完整的機器和生產線解決方案的靜電,激光微穿孔組複雜的材料或其他治療。

國際數量和質量水平,為亞洲的價格。這包括技術合作夥伴在泰國。

可取的國家是中國,印度尼西亞,馬來西亞,印度,巴基斯坦,越南,南非,墨西哥,巴西,委內瑞拉,古巴,哥倫比亞,阿根廷,泰國,東盟,南方共同市場,銀行,德爾河畔市場,良好的條件是部分有幾種在工業領域方面的政府收益,財政支持或刺激方案 微材料治療。

病蟲害綜合防治具有良好的業務聯繫,中國,印度尼西亞,美國,法國,西班牙,德國,越南,巴基斯坦,馬來西亞,印度,委內瑞拉,墨西哥,巴西,泰國和烏克蘭。具體信息是,我們的網站上找到。

啟動資金或資金支持不是必需的,但一個正常運作的公平的夥伴關係,為獲取新客戶推出新的生產工藝,以獲得獨特的產品特色,提高營業額。

我們很高興能更具體的信息交流通過電子郵件。
 

 
MEGA POWER ESP 打孔机 PS-XXXX
- 织物宽度:100 – 1,500 mm
- 织物速度: 可达 500 m/min
- 织物材料: CTP、 过滤嘴纸、卷烟纸
- 孔隙率范围: 80 C.U. – 2,500 C.U.
- 孔隙率偏差:< 4 % (与孔隙率范围有关)
- 穿孔设计: 微观打孔、宏观打孔、带打孔、平面打孔和区域打孔
- 最多可达 50 孔道
- 在线孔隙率扫描和实时多处理机控制系统     
- 多达 25 000 米的无障碍生产卷筒
- 生产能力: 对于 220 C.U. 可达 4,200 t/a ; 对于 500 C.U. 可达 1,500 t/a       
   
高效孔隙率扫描系统 OPSS-1, OPRL-1, OPSL-1
- 织物宽度: 200 – 1,500 mm
- 织物速度:可达 600 m/min
- 织物材料: CTP、 过滤嘴纸、卷烟纸
激光和ESP打孔机的实时扫描系统
- 孔隙率范围:80 C.U. – 5,000 C.U.
- 穿孔设计: 微观打孔、宏观打孔、带打孔、平面打孔和区域打孔
- 已申请专利权的世界最新型多传感器孔隙率扫描仪用于同步控制打孔数量、质量和光学孔隙率等级    
- 实时过程控制和多处理机工作
- 各个打孔道和局部的实时反馈和打孔控制
- 自动机和控制运行
- 按照 ISO 标准进行生产数据的评估
 

 
高功率激光多路器的工作原理 - 专利号 DE102004001327

随着Co2光导纤维的使用,一个旋转立方体或者2*4光束分配,也可是多棱镜上的一个平面, 一个高功率光学激光多路器在完成一个循环上的瞄准,是可以实现与工业使用200道激光通道匹配的 。在激光打孔的那部分装置和收卷部分之间是控制输出光束在材质幅上打孔的光学在线透气度控制系统的安装位置。

应 用

较高自动化水平和马达调整聚焦的每一个打孔头,可调整位置使得光束能够穿过材质幅。那些自动化的程序和他们的设备在宽幅激光打孔机以完全的新方式运作,速度可达到400m/min,以及非常高数量的激光孔道。

随着光学在线透气度的使用,透气度,孔的质量和所有的孔排位置都可以控制,并且可以直接通过反馈补偿到打孔系统。也就是意味着,在中间不停机的情况下,完整的生产能打出高质量和数量的产品。

新的高功率的激光多路器的应用领域很多,如切削, 焊接,表面处理,钻孔等。

概要 随着Co2光导纤维的使用,一个旋转立方体或者2*4光束分配,也可是多棱镜上的一个平面, 一个高功率光学激光多路器在完成一个循环上的瞄准,是可以实现与工业使用200道激光孔道匹配的,同时,每一个激光孔道的输出功率可以达到40瓦。

离线激光打孔机的孔道达到200道,激光光束的自动对准和设置,材质幅速度达到300m/min, 幅宽达到1000mm, 一次可以打20盘材质, 一卷接一卷的可达到24,500m, 以及完全自动化的生产,包括OPSS-1透气度扫描和反馈控制系统,非常适合大卷的生产。 一卷接一卷不停机的生产的激光打孔技术,适合象纸,包装,涂层材料和其他适合激光打孔的材质。
 
宽幅激光打孔机的原理
本专利描述的宽幅薄型基材激光打孔机的打孔方法和设备,可达到幅宽2000mm,200道打孔孔道以及每秒打出200万个孔。
 
波长在500nm 到10.6 µm之间的新高功率激光多路器(分光器)从4/8 KW的激光源输入的4条光束中分出多达200条的光束输出,在一盘纸上能够打出多达6排激光孔,自动化的激光光束的校准和对准,纸幅速度达到了300 m/min,幅宽达到1000 mm,不停机生产达到24, 500米和完全自动化的生产。一次生产过程即可打出多达160盘纸。当然,如果有OPSS-1透气度扫描和反馈控制系统帮助的话。
 
高功率激光多路器的工作原理
随着CO2光导纤维的使用,通过一个旋转立方体或者2*4光束分配,也可是多棱镜上的一个平面, 一个高功率光学激光多路器完成一个循环上的瞄准即打孔,是可以实现与工业使用200道激光通道匹配的 。在激光打孔的那部分装置和收卷部分之间是控制输出光束在材质幅上打孔的光学在线透气度控制系统的安装位置。
 
应   用
较高自动化水平和马达调整聚焦的每一个打孔头,可调整位置使得光束能够穿过材质幅。那些自动化的程序和他们的设备在宽幅激光打孔机以完全的新方式运行,速度可达到 400m/min, 以及非常高数量的激光孔道。
随着光学在线透气度的使用,透气度,孔的质量和所有的孔排位置都可以控制,并且可以直接通过反馈补偿到打孔系统。也就是意味着,在中间不停机的情况下,完整的生产能打出高质量和数量的产品。
 
新的高功率的激光多路器的应用领域很多,如切削,焊接,表面处理,钻孔等。概 要
随着CO2光导纤维的使用,通过一个旋转立方体或者2*4光束分配,也可是多棱镜上的一个平面, 一个高功率光学激光多路器在完成一个循环上的瞄准即打孔,是可以实现与工业使用200道激光孔道匹配的,同时,每一个激光孔道的输出功率可以达到40瓦。
 
离线激光打孔机的孔道达到200道,激光光束的自动对准和设置,材质幅速度达到300m/min, 幅宽达到1000mm, 一次可以打20盘材质, 一卷接一卷的可达到24,500m/min, 以及完全自动化的生产,包括OPSS-1透气度扫描和反馈控制系统,非常适合大卷的生产。 一卷接一卷不停机的生产的激光打孔技术,适合象纸,包装,涂层材料和其他适合激光打孔的材质。
 

 
MLL-1 – 微激光在线/离线打孔 – 专利号 DE102004012081
 
基本概述
众所周知,除了喷射式激光打孔机象静电打孔那样在固定的区域打出任意孔以外,其他的离线激光打孔机和工艺都是在水松纸(接装纸)或者其他的薄型材质运行方向上打出规则的孔道。

世界范围内的新型微型激光打孔技术在材质幅方向上产生湾型,波浪型,之字型或者其他类型的孔道,他们看起来象微型激光束的包装。

水松纸(接装纸)是指包裹在卷烟滤棒上的那层纸。

新的转向装置使得每一条激光束在穿过的方向上,直接聚焦到运行的纸幅和其他的材质幅上。
产品和工艺优点
微型激光打孔跟其他的激光打孔工艺完全不同,它应许产品拥有自己的特性/商标 - 专利申明
微型激光打孔的设计说明了一种水松纸打孔工艺和 水松纸供应商
 
孔的数量可达:10 – 20 个
透气度范围: 100 ~ 2000 CU
孔道数:1 ~ 6道
打孔质量和透气度保持在标准范围内
其他材料和产品的打孔或者论述是相同的
现有的和新的激光打孔机/系统
现有的激光打孔机可以通过改进光束转换的光学,机械和控制单元部分成为新的微型激光打孔机。
技术改革的投资非常低,因为这些确定的部件
 
基本概述 众所周知,除了喷射式激光打孔机象静电打孔那样在固定的区域打出任意孔以外,其他的离线激光打孔机和工艺都是在水松纸(接装纸)或者其他的薄型材质运行方向上打出规则的孔道。世界范围内的新型微型激光打孔技术在材质幅方向上产生湾型,波浪型,之字型或者其他类型的孔道,他们看起来象微型激光束的包装。
 水松纸(接装纸)是指包裹在卷烟滤棒上的那层纸。新的转向装置使得每一条激光束在穿过的方向上,直接聚焦到运行的纸幅和其他的材质幅上。
 
产品和工艺优点
微型激光打孔跟其他的激光打孔工艺完全不同,它应许产品拥有自己的特性/商标 - 专利申明
微型激光打孔的设计说明了一种水松纸打孔工艺和提供给水松纸供应商一种选择。
激光打孔机宽的打孔范围能够象普通的通风区域那样获得高质量的空气进入卷烟滤棒
在滤棒周围完全的打孔能够使卷烟达到透气度的要求。
能够为不同的品牌设计出几种打孔图案。
 
孔的数量可达:10 – 20 个
透气度范围: 100 ~ 2000 CU
孔道数:1~6道
 
打孔质量和透气度保持在标准范围内
其他材料和产品的打孔或者论述是相同的
现有的和新的激光打孔机/系统
现有的激光打孔机可以通过改进光束转换的光学,机械和控制单元部分成为新的微型激光打孔机。
技术改革的投资非常低,因为这些确定的部件的价格很低
 
MLL-1设备能够适应现有的离线激光打孔机或者其他的打孔系统。
在卷烟机的在线打孔系统上安装MLL-1设备是可行的。 
 
应  用 对适合微激光打孔MLL-1的材料,象纸,金属,绝缘材料,塑料等薄型基材,给他们设计出波形,之字型,或者其他形式的纹路,就象在卷烟滤棒上打出完美的孔进行通风那样,MLL-1微激光打孔很容易在打孔位置上做到这一点。
 
微激光打孔的特别之处就是从根本创造出产品新的功能。例如在包裹卷烟滤棒的水松纸靠近嘴唇端或者其他象这类的产品,微激光打孔机能打出品牌的标示或者能够被人们认可的标志,如果孔是可见的,或者借助放大镜能够看到,就象是打孔密码一样。激光束的偏振,从技术上说,就是Piezo 偏振器,象装有金属光学或者不对称旋转反射圆锥体的螺线管,它的功能和时间连续操作与纸幅的速度是相同的。
 
在对单一孔和孔群的检测由程序控制系统对当前的打孔方法监督和管理之前,选择打孔形式轮廓线的点,是经过计算过的。
 

 
ESP (静电打孔) IGBT 双高功率、高频率开关单元, 专利 DE10328937

应用于ESP静电打孔,
透气度范围:80 C.U. – 2500 C.U.
纸幅走纸速度达到450m/min,纸幅幅宽达到1200mm
电路条件
对象精制纸,水松纸,卷烟纸,包装纸或者其他基质材料的微型或者纳米级的静电打孔,一个双HV fast switching IGBT, MOSFET, HVFET 高功率/频率的电路就可以达到。电路本身有交替的时钟频率和可变的脉冲宽度, 一个普通的负载电容和连接高压变压器硅铁的自感应线圈就可以提升功率/频率转换,而不需要对频率进行共振操作。
 
电路的优点
在固定的时间操作窗口,可控的脉冲时钟以常量或者变量的频率,使得高压电火花穿过材质幅,产生孔的大小和范围。整个电路的重复频率能达到一个半导体产生的双开关频率。
在每一个电火花道上的可变电流总和达到150 kHz的总开关频率是可行的。
同时,双半导体开关单元能达到仅有一个单元工作时的双倍功率水平。
应用领域
微型打孔
现在,柔型材料的超微型,微型,纳米级的打孔都能打出极小的孔和产品。这种打孔技术可应用在打孔量比较多的包装,填充,无机织工业,也可应用在科学和技术领域 。多年来,克重在20 ~ 150 g/sqm 精制纸或者其他类型的纸张,静电打孔已经能在大区域打出孔。
 
孔的大小在1 ~ 100 微米之间,孔的分布可达到4 百万个每平方米,或者在一厘米的打孔区域达到200个/每平方厘米。透气度范围在50 ~ 2,500 C.U,每个孔的透气度达到3 ~ 50 C.U
 
其他应用领域
新的双半导体可应用在建造混合驱动器,半导体高水平平台,或者支持电容,高压磁体变压器的高低转换器。

其他的优势如在频率/功率传输和能量损失比的高效率。
传统的冠状或者中型频率发生器达到30 KHz运行范围很容易改造成双频率和功率的水平。
 
电路条件 对象精制纸,水松纸,卷烟纸,包装纸或者其他基质材料的微型或者纳米级的静电打孔,一个双HV fast switching IGBT, MOSFET, HVFET 高功率/频率的电路就可以达到。电路本身有交替的时钟频率和可变的脉冲宽度, 一个普通的负载电容和连接高压变压器硅铁的自感应线圈就可以提升功率/频率转换,而不需要对频率进行共振操作。
 
电路的优点 在固定的时间操作窗口,可控的脉冲时钟以常量或者变量的频率,使得高压电火花穿过材质幅,产生孔的大小和范围。整个电路的重复频率能达到一个半导体产生的双开关频率。
在每一个电火花道上的可变电流总和达到250 kHz的总开关频率是可行的
同时,双半导体开关单元能达到仅有一个单元工作时的双倍功率水平。
 
应用领域
微型打孔
现在,柔型材料的超微型,微型,纳米级的打孔都能打出极小的孔和产品。这种打孔技术可应用在打孔量比较多的包装,填充,无机织工业,也可应用在科学和技术领域。多年来,克重在20 ~150 g/sqm 精制纸或者其他类型的纸张,静电打孔已经能在大区域打出孔。孔的大小在1 ~ 100 微米之间,孔的分布可达到4 百万个每平方米,或者在一厘米的打孔区域达到200个/每平方厘米。
透气度范围在 50 ~ 2,500 C.U,每个孔的透气度达到3 ~ 50 C.U
 其他应用领域 新的双半导体可应用在建造混合驱动器,半导体高水平平台,或者支持电容,高压磁体变压器的高低转换器。
 
其他的优势如在频率/功率传输和能量损失比的高效率。
传统的冠状或者中型频率发生器达到30 KHz运行范围很容易改造成双频率和功率的水平。
 

 
光学在线透气度扫描系统 专利 DE10251610

应用于静电和激光打孔机,或者其他纸张
幅宽:300mm ~ 1600 mm
透气度范围:80 C.U. ~ 5000 C.U.
对静电打孔每一条孔道的全反馈
光学透气度控制的运行原理
静电和激光打孔机在幅宽达到2000 mm,生产时速度达到600 m/min的打孔幅型材料打孔,对孔的透气度是很难控制的,因为象幅型材料的间隙,挤压,折叠,灰尘以及流动的污垢都会对系统产生影响,造成透气度控制的困难。

这些困难被固定的装置克服了,即光学在线透气度检测系统。
透气度范围在:80 C.U. ~ 5,000 C.U

OPSS-1 透气度扫描系统的多单元传感器包括一个精确的线激光,一个颜色传感器和一个内部控制单元,用于扫描打孔区域并且测量。它控制卷形或者盘形材质的形状,并能与存在的测量材质重量,厚度,成分的扫描单元机械连接。
当两套不同的传感器在盘纸和宽纸幅做横向运动时,能够实时收集打孔位置和透气度的数据,并且在激光/静电打孔机的在线测量程序和他们的设备上显示出来。

测量系统横向运动穿越纸幅时,线激光检测单一孔,孔群和打孔区域的质量和位置。同时,光发射单元检测透气度范围和进行积分运算。

所以,OPSS-1 透气度扫描系统能实时,直接将数据反馈到打孔系统进行补偿,使得能够实现生产不需要停机和产品质量的可控。
 
概述
光学在线透气度控制系统是由包括一个精确的线激光,一个颜色传感器和一个内部控制单元组成两个不同的传感器穿越纸幅时,进行实时位置和透气度控制和检测的。

对离线激光/静电打孔机来说,大批量不停机的生产是能够做到从幅宽300~1600mm,透气度范围从80~5,000CU,并且直接把数据反馈到每一条孔道,自动生产控制的。整个OPSS-1系统能够使激光或者静电打孔机的生产在质量和数量上符合ISO认证要求。
 

 
在运行的塑料膜和其他基质材料上的光学表面张力控制
 
下载http://www.microperforation.com/englishengineerreport.html
 
以前的专利申请DE19543289

此专利描述的是基质材料在其运行方向和横向方向上,进行光学动态在线表面张力检测的一种方法和设备。
在这个发明中,所指的运行基质或者材料幅包括象PE, PP, LDPE, HDPE, LLDPE, BOPP, EVOH, PTFE, PET, PU, PMMA, PBMA, PVC, PA的塑料薄膜,也包括经碾压过或者涂层的薄膜,纸幅;专利还显示了进行光学测量传输的波长范围在1200 到2200 nm之间。

在许多应用领域内,要求材质在制造,印刷,运行工艺方面,有更好的可印刷性,涂层性,支持能力,可通过增加材质的表面张力分别得到更好的湿度适应性,和材质支持性。

此专利描述的是光学动态在线表面张力测量的方法和设备,测量范围在 30 ~ 60 dyne (达因)。与材质幅运行方向垂直的方向上安装有一个彩色光发射器,它有两个光学孔道,并且彼此成90°角;在材质幅的另一边安装有两个光学的测量系统以接收彩色光发射器发射的光。他们与光发射器组成了测量间隙。

根据材质的特性选择波长范围,光束发射角度转换,光偏振槽膜和横向位移,在材质幅边界区域IR光子形成光的散射和衍射。经过测量接收的光的强度和计算,就能直接得出材质幅表面张力。

影响表面张力测量的因素包括:材质本身,材质表面密度,结晶度,厚度,灰尘,结构,磁性强弱,温度和材质处理类型。
 
介绍
对运行中的象塑料膜一类,涂层和碾压过的材质幅,进行无连接,实时和在线运行的表面张力测量系统,在世界范围内是没有的。由于经过表面处理(未处理)的塑料膜,无机纤维,涂层和碾压纸的应用非常广泛,所以光学在线表面张力测量和控制系统潜在的市场是非常巨大的。
 
关于ODSTM-1程序测量系统,来自国外的不同公司对项
来自德国光学专家的评论
他7月3号的信中提到在测量方法的差异(在第一页的低部和第二页的顶部),经过第一次的调查研究后,都解决了。我查看了早期我的测量方法和在专利申请的成功。在早期的发射测量中,通过IR-过滤器的应用和光学轴的移动,测量出的值与专利申请中的理论计算值不等。
 
测量方法的差异和表面张力的微小差异已经在专利申请书的第八页的顶部做了解释。我的观点是在给出材质的独立要求下,表面张力的差异取决于使用光谱仪的早期测量方法和目前的测量结果(见专利文件)确定的测量条。
 
光学动态表面张力测试系统的基本数据
幅宽:可达6000 mm
速度:可达600 m/min
基质材料:PE, PP, HDPE, LDPE, LLDPE, PET, EVA, BOPP, 等等
表面张力检测范围:30 - 55 mNm
重复定位精度:+/- 0.5 mNm
单边或者双边测量处理过或未经处理的膜
IR 波长范围:1200 nm - 1800 nm  
运行代码:在传输代码中,可见光波长的双散射或者多传感器系统。
测量方法:类似于椭偏仪
测量间隙:大约  5 - 20 mm
固定或者随纸幅移动的测量头
光导纤维反馈给测量头系统
部分可控高稳定性IR 光源产生光束
波长转换由一个庞大的光学转换器完成
工业计算机,多通道处理系统,数据记录,分析,产品档案建立,统计等等。
上限值输出,模拟电压 0 - 10 V 有光导纤维或者 RS 232 系列输出
 
 结 论 此专利描述的是光学动态在线表面张力测量的方法和设备,测量范围在30~60 dyne(达因)。与材质幅运行方向垂直的方向上安装有一个彩色光发射器,它有两个光学孔道,并且彼此成90°角;在材质幅的另一边安装有两个光学的测量系统以接收彩色光发射器发射的光。他们与光发射器组成了测量间隙。
 
根据材质的特性选择波长范围,光束发射角度转换,光偏振槽膜和横向位移,在材质幅边界区域IR光子形成光的散射和衍射。经过测量接收的光的强度和计算,就能直接得出材质幅表面张力。
 
影响表面张力测量的因素包括:材质本身,材质表面密度,结晶度,厚度,灰尘,结构,磁性强弱,温度和材质处理类型。